Automatic Li-ion battery pack production line, is an automated assembly line from cylindrical li-ion cells to semi-finished li-ion battery packs which are ready to connect with BMS.
The Cell Cycler is custom manufactured to meet a specific customer's requirements.
It is optimized for single cells (Li-Ion, NiMH, NiCd, Lead-Acid, EDLC).
| Type | Linear or Regenerative |
|---|---|
| Voltage | 0 - 5V |
| Current | 0.1 - 1500A |
| Volt. Accuracy | ± 0.05% F.S |
| Volt. Resolution | 16 bit |
| Current Accuracy | ± 0.01% |
| Current Resolution | 16 bit |
| Current range | Max. 3 Range |
| Channel No | Max 32 Channels per unit |
| Control mode | CC, CV, CC/CV, OCV and more |
The Cell Formation is used as a charging/discharging equipment in battery production lines for testing Li-Ion, Li-Polymer, Ni-MH, and other used in ESS, EV, HEV etc.
This equipment is suitable for Pilot scale and Mass production. [eg., 512, 1024 cells or larger].
The formation system can be configured with a wide range of voltage and current ranges and can be fitted with optional hardware to provide a number of additional features and capabilities.
| Type | Linear or Regenerative |
|---|---|
| Voltage | 0 - 5V |
| Current | 0.6 - 200A |
| Volt. Accuracy | ± 0.04% F.S |
| Volt. Resolution | 16 bit |
| Current Accuracy | ± 0.05% |
| Current Resolution | 16 bit |
| Current range | Max. 3 Range |
| Channel No | Max 32 Channels per unit |
| Control mode | CC, CV, CC/CV, OCV and more |
The Module Cycler is used for Life cycle tests for Battery Modules and Battery systems.
It can be programmed to run a wide range of multi step tests including Pulse tests.
It can be configured with a wide range of voltage and current ranges and can be fitted with optional hardware to provide a number of additional features and capabilities.
| Type | Linear or Regenerative |
|---|---|
| Voltage | 18 - 60V |
| Current | 20 - 250A |
| Volt. Accuracy | ± 0.05% F.S |
| Volt. Resolution | 16 bit |
| Current Accuracy | ± 0.01% |
| Current Resolution | 16 bit |
| Current range | Max. 3 Range |
| Channel No | Max 10 Channels per unit |
| Control mode | CC, CV, CC/CV, OCV and more |
The Regenerative Pack Cycler is optimized for testing for battery packs of any chemistry.
It’s able to do Hardware-in-the-loop (HIL) simulation tests and be operated in an independent or parallel mode by an energy regeneration method.
| Type | Regenerative |
|---|---|
| Voltage | 5 - 1500V |
| Current | 50 - 1000 ADC (2000A in parallel) |
| Volt. Accuracy | ± 0.05% F.S |
| Volt. Resolution | 16 bit |
| Current Accuracy | ± 0.01% |
| Current Resolution | 16 bit |
| Power Factor | ≥ 0.99 |
| BMS Communication | CAN, CAN FC RS-485, Ethernet |
| Channel No | Max 4 Channels per unit |
| Control mode | CC, CV, CC/CV, OCV and more |
This Portable system is used to prevent faults or quality issues in critical back-up applications of batteries in ESS, EV, HEV or PV systems.
It can record and store more than 150 thousand data and transfer the same to its PC Software via Bluetooth or USB.
It is mainly used in R&D, Service and Field testing applications.
| Impedance Scale | 3mΩ - 3kΩ |
|---|---|
| Impedance Accuracy | ± 0.8% |
| Impedance Max Test Voltage | 400V |
| DC/V | 0 - 1500V |
| AC/V | 0 - 1000V |
| Ripple Voltage | 0 - 5V |
| DC/A (Floating Current) | 4A/40A/400A/1000A |
| AC/A (Ripple Current) | 4A/40A/400A/1000A |
| Data record | 8MB - 8GB |
| PC Interface | Bluetooth, USB |
| External Interface | Bluetooth (Mobile App) |
| Auto Hold | O |
| Auto Record | O |
| Display | LCD, TFT |
| Battery | Li-Ion 7.4V/5.4Ah |
| Battery Life Time | 18h |
